Semi-Mobile Crushers & Screens | BORATAS BL Series
SEMI-MOBILE CRUSHERS & SCREENS | EFFECTIVE & AGILE
Semi-Mobile Crushers & Screens
In applications such as road construction, quarrying and aggregate production, crushing and screening equipment may only be required at a particular site for a limited period before being relocated to the next project. With conventional stationary plants, dismantling, transport and reinstallation can involve significant time and cost, particularly where most of the plant needs to be removed from site once production is complete.
Boratas semi-mobile crushing and screening plants are designed for applications where periodic relocation is required without the complexity of fully dismantling a stationary plant. The crusher, screen, feeder, discharge conveyors and PLC control system are integrated onto a trailer-mounted chassis, depending on the machine configuration.
The trailer-mounted arrangement allows the plant to be transported between sites using a suitable prime mover. Hydraulically folding conveyors and other components reduce transport dimensions and simplify preparation for relocation. Electric drive also allows the equipment to operate from an external electrical supply, eliminating the need for an onboard diesel engine during normal operation.
BLH-Range Wheel-Mounted Hammer Crusher
The Borataş BLH Series Wheel-Mounted Hammer Crusher is designed for high-capacity size reduction, delivering efficient and reliable performance with reduced operating costs. Its wheel-mounted configuration allows the equipment to be readily transported between sites and set up with minimal site preparation.
The BLH14 hammer crusher is designed for the fine crushing of low- to medium-hard, non-abrasive materials. Interchangeable grates installed in the lower crusher housing control the maximum product size and may eliminate the need for a separate downstream screening stage. The final product size can be adjusted by changing the rotor speed and the clearance between the rotor and the lower grate.
The BLH Series is particularly suitable for temporary quarries and project-based crushing operations where the equipment must be moved after the work is completed. Compared with a fixed crushing installation, the wheel-mounted configuration can reduce transport costs, installation time and civil works requirements.
Once delivered to site, the equipment can be positioned and prepared for operation quickly. The feed hopper, discharge conveyor and chassis positioning systems are hydraulically operated, simplifying setup and reducing manual handling requirements.
Key Features and Advantages
Heavy-Duty Hammer Crusher
The BLH Series incorporates a robust hammer crusher that applies high-impact forces to reduce the feed material. It produces a fine, consistent output and is suitable for quarrying, construction and demolition waste processing, and recycling applications involving compatible non-abrasive materials.
Wheel-Mounted Configuration
The crusher and its associated components are installed on a purpose-built wheeled chassis, allowing the complete unit to be transported between sites. This configuration reduces dismantling requirements, shortens setup time and supports efficient deployment across temporary or changing work locations.
High Reduction Ratio and Consistent Output
The specially designed rotor, crushing chamber and adjustable lower grate provide a high reduction ratio and controlled final product sizing. This arrangement supports consistent output and efficient material processing.
Adjustable Product Size
The final product size can be controlled by adjusting the rotor speed and the clearance between the rotor and the lower grate. This allows the crusher settings to be matched to the required application and output specification.
PLC-Based Control System
The PLC-based control system allows the operator to monitor the equipment and adjust key operating parameters. This improves process control, supports consistent material flow and reduces the need for manual intervention.
Energy-Efficient Operation
The electrically powered BLH Series is designed to provide efficient operation with reduced energy consumption and component wear. Heavy-duty, wear-resistant components help extend service life, reduce maintenance requirements and minimise unplanned downtime.
Hammer Crusher Assembly
The BLH hammer crusher incorporates a heavy-duty, high-speed rotor fitted with impact-resistant hammers. As the rotor turns, the hammers repeatedly impact the feed material within the crushing chamber, reducing it to a fine and consistent product.
The wear-resistant hammers and accessible replacement arrangement help reduce maintenance time and maximise equipment availability.
Key Features
Standard Equipment
- BLH Series hammer crusher
- Hydraulically folding discharge conveyor
- Hydraulic chassis positioning system
- PLC-based control system
- Electric drive system
Optional Equipment
- Hardox-lined feed hopper
- Automatic lubrication system
- Overband magnet for ferrous-metal separation
- Dust-suppression system
BLT Wheel-Mounted Tertiary Crusher & Screen
The Borataş BLT130E Series is a high-capacity, wheel-mounted tertiary crushing and screening unit designed to produce accurately graded fine aggregates. It combines a TDK Series tertiary impact crusher with an integrated multi-deck vibrating screen, providing crushing and product classification within a single unit.
The BLT130E can be fed directly from a primary impact crusher, provided that the upstream crusher reduces the material to a maximum feed size of 150 mm. It can also operate as a standalone unit using separately supplied feed material not exceeding 150 mm.
The unit is designed to produce fine aggregate fractions, including 0 – 4 mm and 0 – 5 mm products. Its integrated vibrating screen is available with two, three or four decks, allowing the equipment to produce multiple accurately classified product fractions according to the application requirements.
With a nominal production capacity of 150 – 250 tonnes per hour, depending on the feed material, feed grading, crusher settings and required final product, the BLT130E is suitable for processing concrete and asphalt aggregates and for other compatible quarrying and recycling applications.
The crusher, vibrating screen, conveyors and associated systems are installed on a purpose-built wheeled chassis. This configuration allows the complete unit to be transported between sites and reduces dismantling, civil works and onsite installation requirements.
The BLT130E is particularly suitable for temporary quarries and project-based operations where the equipment must be relocated after the work is completed. Its integrated design, hydraulically folding conveyors and centralised controls help reduce setup time and simplify commissioning.
Key Features and Advantages
High-Capacity Tertiary Crushing
The BLT130E is designed for tertiary and final-stage crushing, producing fine, consistently graded aggregates. Its TDK Series impact crusher provides a capacity of up to 250 tonnes per hour under suitable operating conditions.
Controlled Final Product
The crusher is designed to produce fine aggregate with a consistent particle size and controlled shape of final product. Adjustable crusher settings allow its operation to be matched to the feed characteristics and required output specification.
Integrated Multi-Deck Vibrating Screen
The integrated two-, three- or four-deck vibrating screen separates the crushed material into the required product fractions. Different screen-media configurations can be installed to suit the specified product sizes and production requirements.
Multiple Product Fractions
The combination of tertiary crushing and multi-deck screening allows several accurately classified products to be produced simultaneously. Oversize material can be recirculated or discharged separately, depending on the selected plant configuration.
Wheel-Mounted Configuration
The crusher, vibrating screen and conveyors are mounted on a purpose-built wheeled chassis, allowing the complete unit to be transported between sites with minimal dismantling. This reduces relocation time and simplifies site establishment.
Fast Setup and Commissioning
Hydraulically folding conveyors and integrated electrical and control systems reduce onsite assembly requirements. Once correctly positioned and connected to the required services, the equipment can be prepared for operation with minimal site work.
PLC-Based Control System
The PLC-based control system allows the operator to monitor the equipment and adjust key operating parameters. Wireless remote control further simplifies setup and routine operation.
Electric-Powered Operation
The electric drive system eliminates direct diesel fuel consumption during normal operation and can reduce energy and maintenance costs compared with diesel-powered equipment. Actual savings depend on the local electricity price, diesel cost, equipment utilisation and operating duty.
Heavy-Duty Tertiary Impact Crusher
The TDK Series tertiary impact crusher uses high-speed impact forces to reduce suitable feed material to a fine, consistently graded product. Replaceable wear components and accessible maintenance points help reduce servicing time and maximise equipment availability.
Key Features
Standard Equipment
- High-capacity TDK Series tertiary impact crusher
- Two-, three- or four-deck vibrating screen
- Hydraulically folding conveyors
- Wireless remote control
- PLC-based control system
- Electric drive system
- Gear-driven conveyors
Optional Equipment
- Overband magnet for ferrous-metal separation
- Hardox-lined feed hopper
- Automatic lubrication system
- Dust-suppression system
BLJ-Series Wheel-Mounted Jaw Crusher
The Borataş BLJ Series Wheel-Mounted Jaw Crusher provides a high-capacity primary crushing solution for demanding quarrying, mining and aggregate-production applications. The jaw crusher, feeder, discharge conveyor and associated systems are mounted on a purpose-built wheeled chassis, allowing the complete unit to be transported between sites.
The BLJ Series is specifically designed for the primary crushing of hard, abrasive rock, including granite, basalt and gabbro. Depending on the required final product, the jaw crusher can be combined with a wheel-mounted cone crusher in a two-chassis crushing circuit or with an additional vertical shaft impact crusher in a three-chassis configuration.
The equipment is particularly suitable for temporary quarries and project-based operations where the crushing system must be relocated after the work is completed. Compared with a fixed crushing installation, the wheel-mounted configuration can reduce civil works, installation time, relocation costs and project downtime.
Once delivered to site, the unit can be positioned and prepared for operation with minimal site work. Its integrated controls and hydraulically operated setup functions simplify commissioning and allow efficient operation by trained personnel.
Key Advantages
Heavy-Duty Jaw Crusher
The BLJ Series incorporates a robust jaw crusher designed to process hard and abrasive feed materials. The fixed and moving jaw plates generate compressive crushing forces, providing reliable primary size reduction and consistent performance under demanding operating conditions.
High-Capacity Primary Crushing
The jaw crusher combines a large feed opening with an efficient crushing chamber to accommodate coarse feed material and achieve high throughput. The design is suitable for primary crushing duties across quarrying, mining, aggregate production and suitable recycling applications.
Wheel-Mounted Configuration
The crusher and its associated components are installed on a purpose-built wheeled chassis. This configuration allows the complete unit to be transported between sites with minimal dismantling, reducing relocation time and simplifying site establishment.
Fast Setup and Commissioning
The compact, integrated design reduces onsite assembly requirements and allows the equipment to be prepared for operation quickly. Folding components and hydraulically operated setup systems help minimise manual handling and installation time.
Hydraulic Crusher Adjustment
The hydraulically adjustable closed-side setting allows the crusher discharge opening to be changed safely and efficiently. This enables the operator to control the product size, compensate for jaw-plate wear and reduce the need for manual adjustment.
Operator-Friendly Controls
The PLC-based control system and wireless remote control provide straightforward monitoring and operation. Clearly arranged controls and accessible service points simplify routine inspections, maintenance and adjustment.
Safety Systems
Emergency-stop circuits, fixed guarding and heavy-duty structural components support safe operation when the equipment is installed, operated and maintained in accordance with the manufacturer’s requirements. Hydraulic adjustment functions further reduce the need for manual intervention around the crusher.
Heavy-Duty Construction
The crusher frame and principal structural components are manufactured from high-strength steel for reliable operation under demanding loads. Replaceable, wear-resistant jaw plates help extend service life, reduce maintenance time and maximise equipment availability.
Key Features
Standard Equipment
- BLJ Series high-capacity jaw crusher
- Folding main discharge conveyor
- Wireless remote control
- PLC-based control system
- Electric drive system
- Vibrating grizzly feeder
- Dust-suppression system
Optional Equipment
- Overband magnet for ferrous-metal separation
- Hardox-lined feed hopper
- Automatic lubrication system
BLC300 Wheel-Mounted Cone Crusher & Screen
The Borataş BLC300 is a high-capacity, wheel-mounted secondary crushing and screening unit. It combines a cone crusher with an integrated vibrating screen on a single purpose-built chassis, providing efficient crushing and accurate product classification within one unit.
The BLC300 is designed for the secondary crushing of very hard and abrasive rock, including granite and basalt. It can be incorporated into a multi-stage crushing circuit with a primary jaw crusher upstream and, where required, a vertical shaft impact crusher and screening unit downstream for tertiary and final-stage processing.
The crusher, vibrating screen, feed hopper, conveyors and associated systems are installed on a wheeled chassis. This configuration allows the complete unit to be transported between sites while reducing dismantling, civil works and onsite installation requirements.
The BLC300 is particularly suitable for temporary quarries and project-based operations where the equipment must be relocated after the work is completed. Its hydraulically folding components and integrated control system help reduce setup time and simplify commissioning.
Key Advantages
High-Capacity Secondary Crushing
The BLC300 provides a production capacity of 150–250 tonnes per hour, depending on the feed material, feed grading, crusher settings and required final product. Its cone crusher provides efficient size reduction while maintaining consistent throughput under demanding operating conditions.
Crushing of Hard and Abrasive Rock
The cone crusher uses compressive crushing forces to process hard, abrasive materials such as granite and basalt. Its heavy-duty construction and replaceable wear components support reliable operation in demanding quarrying, mining and aggregate-production applications.
Integrated Vibrating Screen
The integrated vibrating screen classifies the crushed material into the required product fractions. Interchangeable screen media can be selected to suit the specified product sizes and application requirements.
Controlled Final Product
The combination of cone crushing and integrated screening provides consistent product grading and controlled shape of final product. The hydraulic crusher-adjustment system allows the closed-side setting to be matched to the feed characteristics and required output specification.
Hydraulic Adjustment and Overload Protection
The cone crusher incorporates hydraulic closed-side setting adjustment and overload protection. These systems provide accurate control of the crusher discharge opening and help protect the crusher against uncrushable material and excessive operating loads.
Wheel-Mounted Configuration
The crusher, vibrating screen and conveyors are mounted on a purpose-built wheeled chassis, allowing the complete unit to be transported between sites with minimal dismantling. This reduces relocation time and simplifies site establishment.
Fast Setup and Commissioning
Hydraulically folding hopper walls and integrated electrical and control systems reduce onsite assembly requirements. Once correctly positioned and connected to the required services, the equipment can be prepared for operation with minimal site work.
PLC-Based Control System
The PLC-based control system allows the operator to monitor the equipment and control key operating functions. Wireless remote control further simplifies setup and routine operation.
Accessible Maintenance Points
Service points and wear components are arranged for straightforward inspection and maintenance. Replaceable wear parts and accessible service areas help reduce maintenance time and maximise equipment availability.
Electric-Powered Operation
The electric drive system provides efficient operation without direct diesel fuel consumption during normal use. This can reduce energy and maintenance costs compared with diesel-powered equipment, depending on local energy prices and the operating duty.
Cone Crusher Assembly
At the centre of the BLC300 is a heavy-duty cone crusher designed for secondary crushing. Material is compressed between the moving mantle and the stationary concave liners, progressively reducing it until it can pass through the crusher discharge opening.
Hydraulic closed-side setting adjustment allows the operator to control the product size and compensate for wear. The overload-protection system helps prevent damage if uncrushable material enters the crushing chamber.
Key Features
Standard Equipment
- High-capacity cone crusher
- Integrated vibrating screen
- Hydraulically folding rear and side hopper walls
- Wireless remote control
- PLC-based control system
- Electric drive system
Optional Equipment
- Overband magnet for ferrous-metal separation
- Hardox-lined feed hopper
- Automatic lubrication system
BLK02E Wheel-Mounted Impact Crusher & Vibrating Screen
The Borataş BLK02E is a high-capacity, wheel-mounted crushing and screening unit designed for efficient aggregate production and suitable recycling applications. It combines a PDK Series impact crusher with an integrated three-deck vibrating screen on a single purpose-built chassis.
The integrated configuration allows the material to be crushed, screened and separated into the required product fractions within one coordinated system. This reduces the need for separate crushing and screening equipment and provides controlled product sizing with an efficient material flow.
The crusher, vibrating screen, feed hopper, feeder and conveyors are mounted on a wheeled chassis. This configuration allows the complete unit to be transported between sites while reducing dismantling, civil works and onsite installation requirements.
The BLK02E is particularly suitable for temporary quarries and project-based operations where the equipment must be relocated after the work is completed. Hydraulically folding components, integrated electrical systems and centralised controls help reduce setup time and simplify commissioning.
Click on picture below for 360° view of Equipment |
Click on picture below for 360° view of Equipment |
Key Advantages
Integrated Impact Crusher and Vibrating Screen
The BLK02E combines a PDK Series impact crusher with a three-deck vibrating screen on a single chassis. This integrated arrangement provides crushing and accurate product classification within one unit, reducing the need for separately installed downstream screening equipment.
High-Capacity Impact Crushing
The heavy-duty PDK Series impact crusher provides high-capacity size reduction for suitable low- to medium-hard materials. It is designed to produce consistently sized aggregate with a controlled shape of final product.
Three-Deck Product Screening
The integrated three-deck vibrating screen separates the crushed material into multiple product fractions. Interchangeable screen media can be selected to suit the required product sizes and application specifications.
Vibrating Grizzly Feeder
The vibrating grizzly feeder regulates the flow of material from the feed hopper into the crusher. Its grizzly section removes undersize material before it enters the crushing chamber, reducing unnecessary crusher loading and improving overall processing efficiency.
Bypass System
Material passing through the grizzly section is directed into a bypass chute. Depending on the selected operating configuration, this material can be discharged separately through the hydraulically folding side conveyor or directed into the main product stream.
Wheel-Mounted Configuration
The crusher, screen, hopper, feeder and conveyors are mounted on a purpose-built wheeled chassis. This allows the complete unit to be transported between sites with minimal dismantling and reduces the time required for site establishment.
Fast Setup and Commissioning
The feed hopper incorporates hydraulically folding rear and side walls, while the discharge and bypass conveyors can be hydraulically folded for transport. These functions reduce manual handling and simplify the transition between transport and operating configurations.
PLC-Based Control System
The PLC-based control system coordinates the crusher, feeder, screen and conveyors. It allows the operator to monitor equipment status, manage the material flow and control key operating functions from a central interface.
Wireless Remote Control
The wireless remote control allows selected equipment functions to be operated from a safe position with a clear view of the unit. This assists with setup, commissioning and routine operation.
Accessible Maintenance Points
Service points, wear components and inspection areas are arranged to support efficient routine maintenance. Replaceable wear parts and accessible service areas help reduce maintenance time and maximise equipment availability.
Safety Systems
Emergency-stop circuits, fixed guarding, safety interlocks and heavy-duty structural components support safe operation when the equipment is installed, operated and maintained in accordance with the manufacturer’s requirements.
Electric-Powered Operation
The electric drive system powers the crusher, vibrating screen, feeder and conveyors. This configuration eliminates direct diesel fuel consumption during normal operation and can reduce energy and maintenance costs compared with diesel-powered equipment, depending on the site power supply and operating duty.
Key Features
Standard Equipment
- High-capacity PDK Series impact crusher for primary and secondary crushing applications
- Integrated three-deck vibrating screen for separating the crushed material into multiple product fractions
- Bypass chute with a hydraulically folding side discharge conveyor
- Feed hopper with hydraulically folding rear and side walls
- Wireless remote control for selected setup and operating functions
- PLC-based control system for coordinated operation of the complete unit
- Electric drive system for the crusher, feeder, screen and conveyors
- Belt conveyors driven by shaft-mounted geared electric motors
- Vibrating grizzly feeder for controlled feeding and pre-screening of undersize material
Optional Equipment
- Overband magnet for separating ferrous-metal contamination from the processed material
- Hardox-lined feed hopper for increased resistance to impact and abrasive wear
- Automatic central lubrication system for designated bearings and lubrication points
- Dust-suppression system for controlling airborne dust at material transfer and discharge points
BLV900E Wheel-Mounted VSI Crusher & Screen
The Borataş BLV900E is a high-performance, wheel-mounted crushing and screening unit designed to produce manufactured sand and high-quality cubical aggregates. It combines a closed-rotor vertical shaft impact crusher with an integrated multi-deck vibrating screen, providing crushing and product classification within a single unit.
The BLV900E is designed for tertiary and final-stage crushing applications. Following primary and secondary crushing, material with a maximum feed size of 38 mm can be processed to produce a controlled final product, including manufactured sand in the 0–5 mm size range.
The crusher, vibrating screen, conveyors and associated systems are installed on a purpose-built wheeled chassis. This configuration allows the complete unit to be transported between sites and reduces dismantling, civil works and onsite installation requirements.
The BLV900E is particularly suitable for temporary quarries and project-based operations where the equipment must be relocated after the work is completed. Its integrated design, folding conveyors and centralised controls help reduce setup time and simplify commissioning.
Key Advantages
High Throughput
The BLV900E provides a production capacity of up to 300 tonnes per hour, depending on the feed material, feed grading, crusher configuration and required final product. Its high-speed rotor and optimised crushing chamber provide efficient size reduction and consistent output.
Closed-Rotor VSI Crusher
The closed rotor accelerates the feed material using centrifugal force and projects it at high velocity against the internal crushing surfaces. This high-energy impact action provides efficient tertiary crushing and produces a well-shaped, cubical final product.
Manufactured Sand Production
The BLV900E is designed to produce fine, cubical material, including manufactured sand in the 0–5 mm range. The VSI crushing action improves particle shape and can reduce flaky or elongated particles within the finished product.
Integrated Multi-Deck Vibrating Screen
The integrated three- or four-deck vibrating screen separates the crushed material into the required product fractions. Different screen-media configurations can be installed to suit the specified product sizes and application requirements.
Controlled Final Product
The combination of VSI crushing and multi-deck screening provides accurate product classification and consistent final grading. Crusher operating parameters and screen-media apertures can be selected to achieve the required output specification.
Wheel-Mounted Configuration
The crusher, screen and conveyors are installed on a purpose-built wheeled chassis, allowing the complete unit to be transported between sites with minimal dismantling. This reduces relocation time and simplifies site establishment.
Reduced Setup Time
Hydraulically folding conveyors and integrated electrical and control systems reduce onsite assembly requirements. Once correctly positioned and connected to the required services, the equipment can be prepared for operation with minimal site work.
Reduced Operating and Maintenance Costs
The electrically powered drive system is designed for efficient operation, while heavy-duty wear components provide extended service life under abrasive operating conditions. Accessible maintenance points and replaceable wear parts help minimise servicing time and equipment downtime.
Closed-Rotor VSI Crusher Assembly
At the centre of the BLV900E is a high-speed, closed-rotor vertical shaft impact crusher. Feed material enters through the centre of the rotor and is accelerated outwards by centrifugal force. It is then discharged at high velocity against the internal crushing anvils, where impact forces reduce the material and improve its particle shape.
The adjustable rotor speed and crusher configuration allow the crushing performance to be matched to the feed characteristics and required final product. This makes the BLV900E suitable for demanding aggregate-production and manufactured-sand applications.
Key Features
Standard Equipment
- High-capacity closed-rotor VSI crusher
- Three- or four-deck vibrating screen
- Hydraulically folding conveyors
- Wireless remote control
- PLC-based control system
- Electric drive system
- Gear-driven conveyors
Optional Equipment
- Overband magnet for ferrous-metal separation
- Hardox-lined feed hopper
- Automatic lubrication system
- Dust-suppression system
