Mobile Scalping Screens | BORATAS – SCALTRACK
MOBILE SCALPING SCREENS | HIGH CLASSIFICATION & OUTPUT
Mobile Scalping Screens
Boratas Scaltrack series mobile scalping screens are designed for high-capacity screening and accurate material classification across quarrying, mining, aggregate production and recycling applications. Their robust design, low fuel consumption and reduced operating and maintenance requirements provide an efficient and cost-effective screening solution.
Typically used for primary scalping or for screening material between primary and secondary crushing stages, Scaltrack mobile scalping screens are well suited to demanding applications where high throughput and reliable separation are required. They can also be used for processing natural sand and other aggregate materials.
The mobile design allows the units to be deployed directly at the processing location, helping improve productivity, reduce material handling and increase operational flexibility. Hybrid diesel-electric operation provides additional efficiency while reducing fuel consumption and overall environmental impact.
Ideal For:
- Quarrying, mining and recycling applications
- Primary scalping and pre-screening
- Multi-stage crushing and screening circuits
- Aggregate and natural sand processing
- Applications requiring a compact, mobile screening solution
Scaltrack BPS100 Mobile Screen
The Scaltrack BPS100 mobile scalping screen is designed for high-capacity screening and accurate material classification in quarrying, mining, aggregate production and recycling applications. Its efficient drive system, low fuel consumption and reduced operating and maintenance requirements provide a cost-effective solution for demanding screening duties.
Typically used for primary scalping or for screening material between primary and secondary crushing stages, the BPS100 is well suited to applications requiring high throughput, reliable separation and consistent product sizing.
The BPS100 can also be configured with a range of optional equipment to suit specific feed materials, operating conditions and production requirements.
Ideal For:
- Quarrying, mining and recycling applications
- Primary scalping and pre-screening
- Multi-stage crushing and screening circuits
- Aggregate and natural sand processing
- Applications requiring a compact and mobile screening solution
Click on picture below for 360° view of Equipment |
Click on picture below for 360° view of Equipment |
Key Advantages
Quick Set-Up
The BPS100 is designed for fast mobilisation and commissioning on site. Transition from transport to operating position is achieved by unfolding the conveyors, setting the required screen angle and positioning the feeder for operation. This reduces set-up time and allows the unit to be relocated quickly between work areas.
Easy Operation and Maintenance
The BPS100 is designed for straightforward operation and easy access to service points. Machine functions can be controlled using the wireless remote control or local controls, while the PLC system assists with machine monitoring and fault diagnostics.
The drive arrangement also reduces reliance on hydraulic components, helping minimise routine maintenance requirements, hydraulic oil handling and the risk of leakage. Wear and service components are positioned for practical access and efficient replacement.
Flexibility and Adjustability
The BPS100 can be configured for a wide range of screening duties, including aggregate pre-screening, quarrying and recycling applications.
Depending on the application, material can be fed using a belt feeder or optional apron feeder. The apron feeder is particularly suitable for heavy-duty quarrying applications, providing robust feeding performance for difficult or abrasive materials.
A range of screening media can be selected to suit the feed material and required separation, including grizzly decks, finger decks, perforated plate and replaceable screen mesh.
Cost-Effective Operation
Fast set-up, low fuel consumption, simplified maintenance and efficient operation help reduce overall operating costs. High throughput and reliable availability also contribute to improved plant utilisation and production efficiency.
Benefits
- Suitable for a wide range of screening applications
- High mobility and operational flexibility
- Compact design for easier transport and site access
- Robust tracked chassis
- Reduced fuel consumption compared with conventional hydraulic systems
- High availability and productivity
- Low operating and maintenance costs
- Flexible screening media options
- Fast set-up and relocation
Key Features
Standard Equipment
- Dual-deck scalping screen
- Diesel-electric drive
- Capability to operate on diesel or external electrical power
- Hydraulically folding conveyors
- Wireless remote control
- Belt feeder
- PLC control system
- Electric drum motors
- Replaceable screen mesh
Optional Equipment
- Apron feeder
- Grizzly deck
- Grizzly finger deck
- HARDOX-lined perforated plate
Scaltrack BPS101 Mobile Screen
The Scaltrack BPS101 mobile scalping screen is designed for high-capacity screening and accurate material classification across quarrying, mining, aggregate production and recycling applications. Its efficient drive system, low fuel consumption and reduced operating and maintenance requirements provide a cost-effective solution for demanding screening duties.
Typically used for primary scalping or for screening material between primary and secondary crushing stages, the BPS101 is well suited to applications requiring high throughput, reliable separation and consistent product sizing.
The BPS101 can be configured with a range of optional equipment to suit specific feed materials, operating conditions and production requirements.
Ideal For:
- Quarrying, mining and recycling applications
- Primary scalping and pre-screening
- Multi-stage crushing and screening circuits
- Aggregate and natural sand processing
- Applications requiring a compact and mobile screening solution
Click on picture below for 360° view of Equipment |
Click on picture below for 360° view of Equipment |
Key Advantages
Quick Set-Up
The BPS101 is designed for fast mobilisation and set-up on site. Transition from transport to operating position is achieved by unfolding the conveyors, setting the required screen angle and positioning the feeder for operation. This allows the unit to be deployed quickly and relocated efficiently between work areas.
Easy Operation and Maintenance
The BPS101 is designed for straightforward operation and easy access to service points. Machine functions can be controlled using the wireless remote control or local controls, while the PLC system assists with machine monitoring and fault diagnostics.
The drive arrangement reduces reliance on hydraulic components, helping minimise routine maintenance requirements, hydraulic oil handling and the risk of leakage. Wear and service components are positioned for practical access and efficient replacement.
Flexibility and Adjustability
The BPS101 can be configured for a wide range of screening duties, including aggregate pre-screening, quarrying and recycling applications.
Depending on the application, material can be fed using a belt feeder or optional apron feeder. The apron feeder is particularly suited to demanding quarrying applications where robust, consistent feeding of heavy or abrasive material is required.
A range of screening media can be selected to suit the feed material and required separation, including grizzly decks, finger decks, perforated plate and replaceable screen mesh.
Cost-Effective Operation
Fast set-up, low fuel consumption, simplified maintenance and efficient operation help reduce overall operating costs. High throughput and reliable availability also contribute to improved plant utilisation and production efficiency.
Benefits
- Suitable for a wide range of screening applications
- High mobility and operational flexibility
- Compact design for easier transport and site access
- Robust tracked chassis
- Reduced fuel consumption compared with conventional hydraulic systems
- High availability and productivity
- Low operating and maintenance costs
- Flexible screening media options
- Fast set-up and relocation
Key Features
Standard Equipment
- Dual-deck scalping screen
- Diesel-electric drive
- Capability to operate on diesel or external electrical power
- Hydraulically folding conveyors
- Wireless remote control
- Belt feeder
- PLC control system
- Electric drum motors
- Replaceable screen mesh
Optional Equipment
- Apron feeder
- Grizzly deck
- Grizzly finger deck
- HARDOX-lined perforated plate
